Mastering Backend Complexity: How APS Transforms Backend Scheduling

In this session, we explore how APS helps teams balance workloads, synchronise multi-die routes, and prevent bottlenecks before they appear.

December 5, 2025

All resources

Mastering Backend Complexity: How APS Transforms Backend Scheduling

In this session, we explore how APS helps teams balance workloads, synchronise multi-die routes, and prevent bottlenecks before they appear.

December 5, 2025

Backend scheduling has always been challenging, but the growing product mix and inter-stage dependencies in today’s A&T and AP lines make manual WIP management unsustainable. Spreadsheets and rule-based dispatching can’t account for chained QTimers, setup constraints, or BoM dependencies in real time.

It’s time to switch to Advanced Planning & Scheduling.
‍

Download this webinar on-demand to learn how Flex APS, an optimisation & AI-driven scheduling solution, helps Assembly & Test and Advanced Packaging teams:

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+ Achieve stable on-time delivery (OTD) even under high variability

+ Increase utilisation by minimising setup and changeover losses

+ Maintain QTimer compliance automatically across complex routes

+ Gain predictive visibility into bottlenecks before they appear

+ Eliminate daily manual scheduling effort

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This webinar is for professionals working in Assembly & Test, Advanced Packaging, or OSAT facilities, including:

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+ Planning and Scheduling Engineers

+ Industrial and Process Engineers

+ Production Managers and Operations Leaders

+ Smart Manufacturing / Automation Specialists

‍

Download today to:

+ Learn how APS handles real-world constraints such as QTimers, setups, and BoM synchronisation.

+ See practical examples of improved utilisation and delivery performance from backend fabs.

+ Gain insight into implementation — how APS integrates with existing MES and data systems.

‍

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Stay up to date with our latest publications.

Meet Flexciton at the Smart Manufacturing Pavilion in Munich and Upcoming Webinars

Flexciton’s schedule for the next month features multiple opportunities to engage with our team and gather insights on manufacturing efficiency, both in-person and online.

Intel and Flexciton Announce Partnership

Intel and Flexciton announce partnership to provide semiconductor manufacturers with a comprehensive Factory Automation and Optimisation Software Solution

UK Tech Network – London-based Flexciton picks up £15M funding in the times of global chip shortage

Wrestling with Recipes

Insightful experiments expose the weakness of limiting the number of recipes enabled on a tool. The key findings are that this limitation can lead to an increase in fab cycle times by more than 40 percent.

Why Optimized Scheduling is the Answer to Balancing Reticle Moves and Cycle Time

The scarcity and fragility of reticles presents fab operators with a tradeoff that we have assessed by investigating three case studies where Flexciton's intelligent scheduler has been used to explore the different outcomes.

To Batch or Not to Batch?

Batch tools are purposefully built to process two or more lots in parallel. However, due to the complexity and volatility of the wafer fabrication environment, each day wafer fabs are challenged to make complicated batching decisions.

Understanding the Trade-offs in Preventative Maintenance for an Optimized Fab Performance

The tools used in a fabrication process are extremely sophisticated; requiring an extensive preventive maintenance regime to ensure reliable production. A big challenge faced by fab managers is getting in place optimal scheduling of preventative maintenance whilst still meeting their production KPIs.

Yahoo Finance – The global chip shortage is driving demand for this London startup's software

User-focused Digitalisation: Empowering Wafer Fab Operators with Intelligent Software

In the challenge of digitising semiconductor wafer fabs, Flexciton aspires to play a pivotal role in cultivating highly skilled operators and managers—individuals who are empowered by our technology rather than being replaced by it. Learn more about our customer-centric approach in this blog from Valentina.

WIRED – What Does the Future Hold for London’s Scale-up Scene

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The Reticle Allocation Problem and How to Approach it [Tech Paper Review]

This week, Daniel Cifuentes Daza, one of the Optimization Engineers here at Flexciton, explores the problem of reticle allocation in the photo area by reviewing a technical paper by Benzoni, A. et. al

The Theory of Constraints

Any manageable system is limited by at least one constraint. So, what happens if the system in question is the most complex manufacturing process in existence?

The Flex Factor with... Will

Introducing Will, Lead Backend Engineer at Flexciton. Explore his daily tasks, ranging from crafting backend architecture to overseeing the codebase and managing technical debt in this month's edition of The Flex Factor.

The Pareto Principle of Wait Time

Because of bottlenecked toolsets, wafers will spend a great proportion of their cycle time queuing rather than processing. The longer or more uncertain the wait time, the higher risk of variability in the cycle time. This ultimately impacts the overall productivity of a fab.

The Pathway to the Autonomous Wafer Fab

The semiconductor industry is set to receive $1tn in investment over the next six years, driven by AI and advanced technologies, with over 100 new wafer fabs expected. However, labor shortages continue to pose a challenge, pushing the need for autonomous wafer fabs to ensure continued growth.

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Please give a warm welcome to Jannik, our next team member to sit in the hot seat. In this edition of The Flex Factor, find out how Jannik juggles being both an optimization engineer and customer lead, as well as what get's him excited in the world of tech.

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Meet Nitin, our Senior DevOps engineer and security guru. Keep reading to learn a bit more about him and what it's like work in DevOps at Flexciton.

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The Flex Factor with... Charlotte

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Join Felipe as he shares his typical day at Flexciton, highlights the most rewarding aspects of his role and offers valuable career advice in this month’s edition of The Flex Factor.

Multi-objective Fab Scheduling: Exploring Scenarios and Tradeoffs for Better Decision Making

Building and maintaining any form of scheduling solution to be flexible yet robust is not an easy undertaking. Commonly, fab managers have resorted to rule-based dispatch systems or other discrete-event simulation software that asks a simple question: do I care more about getting wafers out the door, or reducing the cycle time of those wafers?

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Security and the Cloud: Should We Really Keep Everything On-prem?

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Scheduling Time Constraints in Wafer Fabrication

In a highly complex wafer fabrication environment, even the most advanced fabs struggle with scheduling time constraints. Begun Efeoglu Sanli, one of our Optimization Engineers, reviews a recently published technical paper on this particular subject.

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In Part 2 of this blog, Ben Van Damme delves further into the potential of advanced optimization-based scheduling for wafer fabs in the not too distant future.

Scheduling Innovations: Academic Research and its Adoption in the Semiconductor Industry

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Position Vacant: Are Chip Companies Really Running Out Of People?

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The diffusion area is particularly important to the smooth operation of a wafer fab. Not only does it receive raw wafers at the very beginning of the fabrication process but it also interacts with many other areas of the fab.

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Staying ahead in smart manufacturing technologies has become paramount for global competitiveness. This topic was the focal point of the recent panel discussion webinar hosted by Flexciton.

Five Reasons Why Your Wafer Fab Should Be Using Hybrid Optimization Scheduling

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0xzx – London-based Flexciton receives approximately €17.8 million to enhance global semiconductor industry capabilities

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Powering your autonomous factory transition.

Mastering Backend Complexity: How APS Transforms Backend Scheduling

Mastering Backend Complexity: How APS Transforms Backend Scheduling

Mastering Backend Complexity: How APS Transforms Backend Scheduling

Useful resources

Meet Flexciton at the Smart Manufacturing Pavilion in Munich and Upcoming Webinars

Intel and Flexciton Announce Partnership

UK Tech Network – London-based Flexciton picks up £15M funding in the times of global chip shortage

Wrestling with Recipes

Why Optimized Scheduling is the Answer to Balancing Reticle Moves and Cycle Time

To Batch or Not to Batch?

Understanding the Trade-offs in Preventative Maintenance for an Optimized Fab Performance

Yahoo Finance – The global chip shortage is driving demand for this London startup's software

User-focused Digitalisation: Empowering Wafer Fab Operators with Intelligent Software

WIRED – What Does the Future Hold for London’s Scale-up Scene

We Need To Embrace Complexity, Not Run Away From It

Two Factors That Can Make Or Break Wafer Fab Throughput

A Review of the Two-phase Approach to Photolithography Production Scheduling

The Wall Street Journal – What’s Harder to Find Than Microchips? The Equipment That Makes Them

The Reticle Allocation Problem and How to Approach it [Tech Paper Review]

The Theory of Constraints

The Flex Factor with... Will

The Pareto Principle of Wait Time

The Pathway to the Autonomous Wafer Fab

The Flex Factor with... Yichen

The Flex Factor with... Sudesh

The Flex Factor with... Seb

The Flex Factor with... Jamie

The Flex Factor with... Sully

The Flex Factor with... Jannik

The Flex Factor with... Nitin

The Flex Factor with... Lio

The Flex Factor with... Charlotte

The Flex Factor with... James

The Flex Factor with... Felipe

Multi-objective Fab Scheduling: Exploring Scenarios and Tradeoffs for Better Decision Making

The Flex Factor with... Amar

Switching to Autonomous Scheduling: What is the Impact on Your Fab?

Scheduling as a Cornerstone of the Smart Factory [Part 1]

Security and the Cloud: Should We Really Keep Everything On-prem?

EETimes – Tapping AI for Leaner, Greener Semiconductor Fab Operations

Scheduling Time Constraints in Wafer Fabrication

Silicon Semiconductor – Fab Scheduling is Now So Complex That it Needs Next-gen Intelligent Software

Semiconductor Engineering – Using ML For Improved Fab Scheduling

Scheduling as a Cornerstone of the Smart Factory [Part 2]

Scheduling Innovations: Academic Research and its Adoption in the Semiconductor Industry

Position Vacant: Are Chip Companies Really Running Out Of People?

£11.5m to Improve Semiconductor Manufacturing and Supply Chains

Maximising Wafer Fab Performance: Harnessing the Cloud's Competitive Edge

New Electronics – Delivering More Efficient Fabs

Managing The Human Side Of Smart Manufacturing

Looking Into The Future: How Advanced Optimization Can Manage Timelink Constraints (Part 1)

PitchBook – London's Flexciton pulls in £15m Series A

Machine Says No – Is There A Way Around The Legacy Equipment Shortage?

Looking Into The Future: How Advanced Optimization Can Manage Timelink Constraints (Part 2)

Is It Time to Redefine the UK's Role Within the Semiconductor Industry?

Has the EU Chips Act Failed Before it's Started? Industry Strategy Symposium 2023

It’s Time For The Semiconductor Industry To Embrace Smart Manufacturing

Is Fear Holding Back The Chip Industry’s Future In The Cloud?

Is It Possible to Improve Performance and Be More Energy Efficient?

Goodhart’s Law and the Pitfalls of Targeting Load Port Utilisation on Photo Tools

Investigating Operational Decisions and Their Impact on Energy Efficiency in Wafer Fabs

Flexciton’s Software Trial at Renesas Tackles One of the Most Complex Aspects of Fab Scheduling

Heuristics or Mathematical Optimization: Which is the Best Method for Wafer Fab Scheduling?

Innovate UK invests in breakthrough technology developed by Flexciton and Seagate

Harnessing AI's Potential: Revolutionizing Semiconductor Manufacturing

Flexciton and Seagate Technology to Present at SEMI's Upcoming FutureFab Solutions Webinar

Fab-Wide Scheduling of Semiconductor Plants: A Large-Scale Industrial Deployment Case Study

Silicon Semiconductor – Flexciton Trials Software at Renesas Fab

Fortune – The global chip shortage is driving demand for this London startup’s software

EU Chips Act Proposes €43 Billion Of Support – But How Will It Be Spent?

Flexciton Announces £15M Series A to Boost the Capability of the Global Semiconductor Industry

Webinar: Flexciton and Seagate Case Study

Flexciton Return to Present at FMF 2022 For This Year's SEMICON Europa

Flexciton Cofounders Reflect on Their Five Year Journey

EU-Startups – London-based Flexciton secures about €17.8 million to boost the capability of the global semiconductor industry

Evening Standard – The London startups to watch in 2022

Eminetra – London-based Flexciton raises £15m in times of global chip shortage

Emerging Startups 2023: Top Manufacturing Tech Startups

C is for Cycle Time [Part 1]

Electronics Weekly – AI Will Transform the Semiconductor Industry